Engineering Ideas Into Validated, Automated Solutions
Concepo helps organisations develop products, validate performance and automate repetitive engineering workflows through CAD, simulation, open-source technologies and custom design software.
Engineering Intelligence Beyond Conventional Design
Concepo Design Automation Pvt. Ltd. brings engineering design, computational analysis, and software development into one connected workflow. We work with organizations that need more than drawings—they need designs that can be tested, improved, repeated, configured, and prepared for real-world production.
Engineering-led problem solving and CAD modeling
Structural, fluid, and thermal computational simulation
Custom software workflows and parametric rules
Manufacturing-ready drawings, BOMs, and prototypes
What We Do
Five core engineering disciplines connected through digital workflows and computational tools.
Parametric CAD API Macros & Custom Engineering Software
We bridge classic mechanical engineering design with custom software development. Rather than manual re-drafting for every customer variant, Concepo Design Automation Pvt. Ltd. builds custom CAD workbench software that generates STEP models, DXF drawings, and ERP BOMs automatically.
Product Design & Development
Convert requirements and ideas into functional, manufacturable product concepts and detailed 3D CAD engineering assemblies.
Design Automation
Build rules, configurators, scripts, and applications that automate repetitive CAD modeling, calculations, and drawing release.
Simulation & Validation
Evaluate structural strength, fluid flow dynamics, thermal dissipation, and stress concentrations before physical production.
Prototyping Support
Support the transition from validated digital 3D CAD models to testable physical trial prototypes and scale assemblies.
Manufacturing Release
Prepare production drawings, technical GD&T documentation, laser-cutting nesting profiles, and ERP Bill of Materials.
One Connected Path from Requirement to Reality
Explore how Concepo Design Automation Pvt. Ltd. transforms raw client requirements into validated engineering outputs through an automated timeline.
Requirement Collection
Define spatial envelopes, payload limits, operating temperature ranges, structural standards (IS/BS/EN/ASME), and production constraints.
Design Services Overview
Select a domain category below to explore specialized problems addressed, deliverables, and tools used.
High-Precision Numerical Simulation & Stress Mesh Analysis
We perform Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) simulation prior to physical tooling. Our computational solvers evaluate structural yielding, fatigue limits, thermal gradients, and aerodynamic drag.
Structural Design and Analysis
Comprehensive structural analysis and load evaluation for commercial, industrial, and infrastructure elements.
- •3D FEA structural load simulation reports
- •Deflection, bending moment, and shear force stress contours
Cold-Formed Steel (CFS) Design
Specialized design, buckling analysis, and automated framing systems for light-gauge cold-formed steel structures.
- •Buckling mode shape analysis reports
- •Parametric wall panel and truss framing layouts
Pre-Engineered Buildings (PEB)
Optimized primary and secondary member design, purlin optimization, and automated detailing for PEB structures.
- •Tapered rafter and column design calculations
- •Erection drawings, anchor bolt layouts, and roof plans
Traffic Safety and Highway Design
Crash barrier structural analysis, highway signage structural validation, and traffic safety element engineering.
- •Vehicle impact FEA simulation reports
- •Signpost foundation and structural frame calculations
Railway Engineering Services
Structural design of railway gantries, overhead equipment (OHE) structures, and track-side mechanical components.
- •OHE mast structural calculations and foundation design
- •Fatigue life estimation reports for cyclic loading
Turn Repetitive CAD Work into Controlled Automation Workflows
We convert engineering rules, calculations, and CAD operations into reusable software workbenches. Engineers enter project parameters; our automated system outputs 3D models, drawings, FEA checks, and ERP-ready BOMs instantly.
Manufacturable Outputs Driven by Verified Math
Every parameter entered into a Concepo workbench recalculates section properties, stress limits, and driving dimension variables. 2D DXF laser profiles, 3D STEP models, and ERP BOMs are produced automatically without human manual re-drafting.
Parametric CAD/CAE Generation Architecture
Engineering Specs
Excel / Web Form / ERP dimensions & design requirements.
Rules & Math Solver
Calculates member sizing, section inertia, and code limits.
CAD API Generator
SolidWorks / FreeCAD API drives feature tree geometry.
Automated Deliverables
2D DXF drawings, PDF sheets & ERP Bill of Materials.
Faster Design Cycles
Convert days of manual re-modeling into instant parametric CAD generation.
Zero Copy-Paste Errors
Eliminate manual data transfer errors between calculation sheets and CAD models.
Standardized Engineering Rules
Embed approved design calculations so every output follows verified math.
Quicker Sales Quotation
Empower technical sales teams to generate accurate 3D CAD & BOM quotes in minutes.
Automated 2D DXF & Drawings
Generate fully dimensioned manufacturing drawings and laser-cutting DXFs automatically.
ERP & BOM Integration
Produce 100% accurate, itemized Bill of Materials formatted directly for ERP systems.
Products & Platforms Built for Industrial Automation
Exploration of specialized engineering software platforms, status levels, and parametric features.
Elevator Shaft Structural & Kinematic Mechanics Engine
Our flagship elevator shaft platform takes architectural dimensions, cabin capacity, rail geometry, and counterweight mass to automatically compute guide-rail deflection, bracket bolt shear, and pit buffer reaction forces in compliance with EN 81-20/50.
Driving Simulator Platform
A comprehensive, configurable simulator platform designed to combine vehicle dynamic equations, steering force feedback, visual rendering engines, and telemetry monitoring into a unified platform for driver evaluation and research.
- •Real-time vehicle dynamics model (multi-body suspension, tire friction, braking)
- •Configurable cockpit layouts with active force-feedback steering wheel and pedals
- •Telemetry overlay displaying speed, RPM, steering angle, lateral acceleration, and brake pressure
Defence Simulation Environment
Abstract simulation environments created to train operators, evaluate system ergonomics, and conduct mission scenario walkthroughs in a controlled, risk-free digital environment.
- •Modular operator control station layout with ruggedized hardware interfaces
- •Multi-screen visual display matrix with synthetic terrain rendering
- •Scenario playback, event logging, and operator performance scoring
Lift and Elevator Solutions
An integrated suite of calculation software and CAD automation tools that transform shaft dimensions and load requirements into full General Arrangement (GA) drawings, sling calculations, and manufacturing bill of materials.
- •Automated sling frame, car platform, and counterweight sizing per EN 81-20 / IS 14665
- •Instant 2D GA drawing generation (Shaft plan, elevation, machine room, door details)
- •Guide rail deflection and safety gear emergency braking stress analysis
uPVC Windows & Doors Configurator
A dedicated software and design engine that automates frame dimensioning, profile reinforcement selection, glass thickness check, and corner joint stress validation for uPVC window and door systems.
- •Interactive profile frame visualizer (Sliding, Casement, Tilt & Turn, Fixed)
- •Wind pressure calculation per regional building codes to select steel reinforcement profiles
- •Glass deflection and thermal insulation U-value estimator
Smart Vending Cart Development
A modern product-development concept combining lightweight structural chassis, climate-controlled storage, motorized dispensing mechanisms, and smart telemetry for mobile automated retail.
- •Lightweight aluminum space-frame chassis with ergonomic service access
- •Motorized spiral and elevator dispensing mechanisms for diverse product shapes
- •Integrated touch interface, payment gateway module, and inventory sensor array
Progressive Die Tool Development Platform
A technical engineering service and custom workbench platform built to assist toolmakers in converting 3D sheet metal parts into optimized strip layouts, piercing/bending station progressions, and complete die set assemblies.
- •Automated neutral line unfolding and springback estimation for sheet metal bends
- •Strip progression generator displaying pitch, bridge width, and station sequencing
- •Center of pressure calculation to prevent uneven press ram loading
12 Sectors We Serve
We adapt our engineering capabilities to solve industry-specific challenges. Sectors auto-advance every 1.5 seconds or click any domain to inspect.
- ▢High Rework & Setup Time
- ▢Manual BOM Transfer Errors
- ▢Quality Drift in Multi-Variant Runs
- ✓✓ Custom CAD/CAM Macros
- ✓✓ Automated Nesting Schedules
- ✓✓ ERP BOM Direct Export
- •2D DXF Laser Cutting Profiles
- •Itemized ERP BOM Files
- •CAM Tooling Setup Sheets
Technologies & Computational Engine
We integrate open-source solvers, industry-standard CAD platforms, and custom automation APIs to deliver validated, reproducible engineering solutions.
CAD & Parametric Design
3D parametric geometry trees & 2D production drawing releases
Engineering Computation
Numerical matrix solvers & structural mathematical equations
Engineering Simulation
Finite element stress & CFD fluid dynamics solvers
Interactive Visualisation
Real-time 3D mesh rendering & graphics pipelines
Design Automation
Custom macro logic & parametric API script interfaces
Engineering Decisions Supported by Design, Simulation & Automation
Why leading manufacturing, structural, and industrial organizations partner with Concepo for engineering innovation.
Direct Bridge Between Digital Design & Physical Production
We bridge the gap between digital CAD geometry and floor-level manufacturing operations. By automating 2D DXF laser nesting schedules, welding callouts, and ERP Bill of Materials, we remove manual human translation errors between design office and shop floor.
Engineering-Led Problem Solving
We approach every engagement from mechanical, structural, and thermal first-principles. Geometry is developed to fulfill physical boundary constraints rather than purely aesthetic CAD sketching.
Computational Validation Prior to Tooling
By combining FEA stress analysis, CFD fluid dynamics, and buckling solvers early, design changes are identified in digital models before capital is committed to physical prototype tooling.
Rule-Driven Parametric Software
Repetitive CAD operations, calculation spreadsheets, and drawing releases are converted into reusable scripts and applications so engineering rules are executed consistently.
End-to-End Production Deliverables
Deliverables are formatted for real production environments—including 2D DXF laser cutting profiles, GD&T drawings, cutting schedules, and ERP-ready Bill of Materials.
Engineering Expertise
Solutions are shaped by real design and analysis requirements, not only software implementation.
Customised Product Design
Designs are developed around the client’s operating, manufacturing and performance constraints.
Simulation-Validated Development
Digital analysis supports informed design decisions before physical production.
Custom Design Automation
Existing engineering rules and repetitive workflows can be converted into reusable tools.
Faster Path to Market
Connected design, validation and automation can reduce avoidable iteration and handover delays.
Streamlined Workflows
Data, calculations, models and documents can be connected instead of recreated separately.
High Engineering Accuracy
Structured rules and validation improve consistency and traceability.
Reduced Repetitive Work
Engineers can focus on complex decisions rather than routine modelling and documentation.
Cost-Conscious Execution
Open-source and fit-for-purpose technologies can be considered where appropriate.
End-to-End Support
From requirement and concept through validation, prototype and manufacturing assistance.
Proven Engineering Methods Applied to Real Challenges
Case study structures demonstrating technical constraints, Concepo's approach, simulation validation, and deliverables.
Parametric CAD & Automated Drawing Generator
A manufacturer of custom industrial enclosures required 3 to 5 hours of manual CAD drafting per client order to update dimensions, recalculate sheet metal cut lengths, and regenerate 2D assembly drawings.
- Must integrate with existing open-source and commercial CAD environment
- Zero error tolerance on punch hole coordinate offsets
- Engineers must be able to modify underlying design rules without re-compiling code
Concepo engineered a rule-based parametric CAD script connected to a lightweight input UI. Parameters entered by the engineering team automatically rebuild the 3D solid model, run collision checks, and output scaled 2D DXF production sheets.
- •Custom CAD Automation Workbench
- •Automated 2D DXF Exporter
- •BOM CSV Generator
- •User Training Guide
Pre-Engineered Building Tapered Rafter FEA & Weight Optimization
An EPC contractor needed to validate and optimize a 36-meter clear span tapered PEB rafter and column framework subjected to extreme wind gusts (47 m/s) per regional building standards.
- Maintain structural deflection within L/240 serviceability limit
- Optimize web plate thickness and flange dimensions to minimize total steel tonnage
- Ensure web local buckling safety under combined bending and shear
Concepo built a parametric FEA beam model in OpenSees and Stabileo. By running automated thickness optimization iterations across 12 taper stations, web plate mass was reduced while maintaining stress levels comfortably within yield capacity.
- •PEB Structural FEA Validation Report
- •Web Buckling Safety Evaluation
- •Optimized Member Schedule
- •Anchor Bolt & Base Plate Drawings
Conjugate Heat Transfer (CHT) CFD for Outdoor Power Electronics
An electronics integrator experienced thermal shutdown in an IP65 sealed outdoor power converter box during peak summer operation due to excessive internal heat accumulation.
- No active liquid cooling permitted due to field maintenance limits
- Maximum allowable PCB component junction temperature: 85°C at 50°C ambient
- Must retain sealed IP65 chassis integrity
Concepo conducted a full Conjugate Heat Transfer (CHT) CFD simulation using OpenFOAM. Streamline and velocity vector analysis revealed internal air recirculation pockets. Concepo redesigned the internal aluminum heatsink fin orientation and added internal circulating air baffles.
- •CHT CFD Temperature Map Report
- •Airflow Velocity Vector Streamlines
- •Optimized Heatsink 3D Model
- •Thermal Gasket Placement Plan
Corporate Leadership
Founded on core engineering principles, computational analysis, and CAD software development.
Concepo Design Automation Pvt. Ltd. Leadership Philosophy
At Concepo Design Automation Pvt. Ltd., corporate governance is built around technical rigor, confidentiality, and long-term client partnerships. Our executive board guides the delivery of multidisciplinary CAD automation, FEA stress validation, and custom engineering software solutions across 12 major industrial sectors.
Akhilesh Kumar
Leading multidisciplinary engineering strategy, structural simulation frameworks, and custom CAD automation applications to deliver validated manufacturing outcomes for global clients.
Kumari Neetu
Directing organizational governance, client project operations, compliance integrity, and business strategy at Concepo Design Automation Pvt. Ltd.
Frequently Asked Questions
Clear answers explaining design automation, CAD integrations, simulation capabilities, and engagement models.
Have an Engineering Challenge to Design, Validate or Automate?
Tell us what you are trying to build, improve or repeat. We will review the requirement and identify the right combination of engineering design, simulation and software.